Dia.8.0MM White TPE Cable Magnetic USB Cable Connector 48H Salt Spray Test

Dia.8.0MM White TPE Cable Magnetic USB Cable Connector 48H Salt Spray Test.

UPE is professional magnetic connector & magnetic cable connector manufacturer.

We have our own professional designers to meet any of your requirements and provide magnetic connector customization service. Different magnetic pogo pin connector products and solutions can be designed according to different customer needs.

Male magnetic cable connector:

1. Materials & Construction (Premium & Durable):

Pogo Pins: Brass core with high-end plating (60~100µ" Ni under 5µ" Au) ensuring superior corrosion resistance, low contact resistance, and long-term reliability.

Housing: HTN+30% Glass Fiber (UL94 V-0) – Excellent mechanical strength, heat resistance, and flame retardancy.

Magnet: NdFeB N52 (Ni-plated) – Industry-leading magnetic strength (N52 grade) for secure mating with corrosion protection.

Cable & Jackets:

Cable: OD 3.0mm, 2-core (43x0.08mm tinned copper strands).

Connector & Wire Jackets: White TPE 90A – Flexible, abrasion-resistant, and aesthetically consistent.

2. Mechanical Performance (Precision-Engineered):

Spring Force: 60g ±10g @ 1.0mm working stroke – Optimized for stable contact pressure and easy mating.

Stroke: Full travel 1.2mm (working stroke 1.0mm).

Lifespan: 10,000+ cycles – Robust design for high-freque

3. Electrical Reliability (Tested & Certified):

Rating: 12V / 2A – Suitable for low-power data/power transmission (e.g., wearables, IoT devices).

Contact Resistance: ≤50mΩ per pin (ensuring minimal voltage drop).

Testing: 100% open/short circuit tested + 48H salt spray (validating corrosion resistance).

Compliance: ROHS/REACH – Environmentally safe for global markets.

Female magnetic connector:

Key Components & Materials:

1.Pins (Electrical Contacts):

.Base Material: Lead-free Brass Alloy C6801 (Higher copper content than standard brass, offering better conductivity and corrosion resistance).

.Plating: Same as male - Min 5µ" Gold (Au) over 60-100µ" Nickel (Ni). Ensures excellent corrosion resistance and low contact resistance.

2.Housing (Main Plastic Body):

.Material: Identical to male - Black HTN+30% Glass Fiber, UL94 V-0. Provides high strength, temperature resistance, and flame retardancy.

3.Shell (External Metal Structure):

.Material: Lead-free Brass Alloy C6801.

.Plating: Nickel (Ni). Provides corrosion protection and a consistent finish. This is a significant structural difference vs. the male connector.

3.Magnet:

.Type: Identical to male - NdFeB N52 (Strongest common grade).

.Plating: Nickel (Ni). Essential for magnet corrosion protection.

Electrical Specifications:

1.Operating Voltage: 12V DC (Same as male).

2.Operating Current: 5.0A (Critical Difference - Higher than the male's 2A rating).

3.Contact Resistance: Max 50mΩ per pin (Same specification as male).

4.Testing: 100% Open & Short Circuit Test (Standard quality control).

Compliance & Reliability:

Environmental Compliance: Explicitly RoHS & REACH compliant.

Corrosion Resistance (Salt Spray Test): 48 Hours (Same as male, indicating good environmental resilience for the plating/materials

Product application description (not limited to the following):

This female connector is designed for versatile integration into end products:

1.Plug-in Welding PCB Board: Designed for direct through-hole or potentially surface-mount soldering onto a PCB. The shell likely has solder tabs/pins.

2.Forming & Encapsulating After Welding Wires: Can be assembled with wires attached first, then overmolded/encapsulated for strain relief and sealing.

3.Add Transfer Terminal to PCB: Suggests the connector can be mounted to an intermediate PCB "transfer terminal" which is then connected to the main PCB (useful for modularity or alignment).

4.Molding Injection for Embeddable Mould: Designed to be securely integrated into a product's plastic housing via insert molding. The HTN housing and metal shell provide robust anchoring points.

5.Wires Bonded Directly: Wires can be terminated directly to the connector pins (e.g., soldering, crimping) without necessarily being on a PCB first.

Circular 2Pin Magnetic Cable Connectors Parameter: 

Circular 2Pin  Cable Connector Technical Drawing

Circular 2Pin  Female Magnetic Connector Technical Drawing

Recommended pcb layout

Advantages of Magnetic Connector:

●Humanize design of automatic adsorption connection experience;

●Humanized anti-fall: it is easy to remove from the charging interface, and it is not easy to remove the device;

●Life time: up to 100,000-200,000cycle;

●Waterproof design: the female end of the device can be dustproof and waterproof (IPX8);

●Fast charging time: 5A-10A magnet connector design withstands large current transmission;

●The appearance of the magnetic connector can be matched according to the design of the customer's  application device;

●Product anti-short circuit structure design and foolproof;

●Realize high frequency signal transmission,can replace the traditional USB2.0 HDMI 1.3 function Video&Audio signal transmission

Products application:

Why choose us ?

1. Professional customization service

2. Fast sample production capability

3. Strict quality control system

4. Processing with imported components

5. High-precision test equipment

6. Reasonable cost control procedures

7. Product environmental standards

How to place the magnetic cable connector order

Step 1: Submit Your Requirements
Provide these key details:

✅Connector Type: e.g., Charging-only, Data+Power (USB-C/HDMI), Pogo Pin, Hybrid

✅Quantity: Estimated annual volume (e.g., 50K units/year)

✅Customization Needs:
.Shape/size (e.g., circular Ø5mm, right-angled)
.Current rating (e.g., 8A fast charging)

.IP rating (e.g., IPX8 waterproof)

.Signal type (e.g., USB 2.0 + 12V power)
Aesthetic (color, branding, surface finish)

✅Technical Specs: Operating voltage, mating cycles, operating temperature range

Step 2: Quote & Agreement
UPE provides:
.Unit pricing (volume discounts for 5K+ orders)
.Lead time (prototyping + mass production)
.Payment terms (e.g., 50% deposit, 50% pre-shipment)

Finalize: MOQ, delivery schedule, packaging

Step 3: Confirm Order & Pay
Sign a PO or formal order agreement

Pay securely via:
.Bank Transfer (SWIFT/TT)
.PayPal
.Letter of Credit (for bulk orders)

Step 4: Production & Shipping
✅Prototyping: 5-7 days (sample approval before mass production)

✅Mass Production: 15-20 days (flexible scaling)

Shipping:
.EXW
.Trackable logistics (DHL, FedEx, sea freight)

Step 5: Quality Assurance
✅Pre-shipment: UPE provides QC reports (IP testing, continuity checks)

✅Post-delivery: Inspect for:
.Dimensional accuracy
.Signal/power performance
.Finish consistency

Shipping

Any question, please send to union@upetech.net